Method for determining the true specific gravity of refractory materials by gas density meter - Master's thesis - Dissertation

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American Standard ASTM C604 –98 Method for determining true specific gravity of refractory materials by gas density meter 1. Scope 1.1 This method is particularly suitable for measuring the true specific gravity of solid materials that are prone to water absorption, deliquescence, or hydration. These types of substances are not appropriate for testing using the C135, C128, or C188 methods. 1.2 When following this standard, users should develop and implement safety measures and health precautions based on the situation during operation. 2. References 2.1 ASTM Standards: C128 – Test Method for Specific Gravity and Absorption of Fine Aggregates C135 – Determination of True Specific Gravity of Refractory Materials by Water Pycnometer C188 – Test Method for Density of Hydraulic Cement 3. Key Points of the Method 3.1 The sample must be ground into a fine powder to ensure that gas can penetrate all pore spaces. Breaking the sample through a #325 sieve is typically sufficient. Before the experiment, the powder is dried to remove free moisture and bound water. The volume is measured using a gas densitometer, and the density is calculated by dividing the mass (in grams) by the volume (in cm³). This value represents the specific gravity relative to water at 4°C. 3.2 The gas density meter operates with two chambers and two pistons. When the connecting valve is closed, movement of one piston causes an imbalance in pressure. To maintain balance, the other piston must move accordingly. 3.3 When a sample is placed in chamber B, and the valve is closed, moving both pistons from position 1 to 2 creates an imbalance. Adjusting piston B to position 3 restores balance, and the displacement between positions 2 and 3 corresponds to the sample volume. This displacement is calibrated and read directly from a digital device in cm³. 4. Purpose and Application 4.1 True specific gravity is the ratio of the material’s true density to that of water at a given temperature. It is a key physical property influenced by chemical composition and mineral structure. 4.2 This method is especially useful for hydrated materials, as traditional methods like C135 may not be applicable. 4.3 For refractory materials, specific gravity helps classify materials, distinguish minerals, calculate porosity, and support various analytical tests. 4.4 It serves as a primary standard for technical classification, quality control, research, and product development. It can also act as an arbitration method in material procurement agreements. 4.5 The method requires strict adherence to several conditions: representative sampling, proper grinding, no contamination, removal of moisture without altering the material, use of helium, and precise execution. Deviations may affect accuracy. 4.6 Even with fine particle size, some closed-cell pores may remain. Variations in voids between samples can lead to small differences in results. Therefore, the measured value is close to the true specific gravity but not always exact. Careful analysis is needed when comparing similar materials. 5. Equipment 5.1 Analytical balance (200g capacity, 10mg sensitivity) 5.2 Dryer with magnesium perchlorate desiccant 5.3 Muffle furnace (up to 1000°C) 5.4 Crushing equipment (to <45µm via No. 325 sieve) 5.5 Helium cylinder with regulator and pressure gauge 5.6 Gas pycnometer with external cleaning valve system 6. Sample Preparation 6.1 Grind enough sample to perform three measurements. Use approximately 100g per test. 6.2 After grinding, burn the sample at high temperature to remove moisture and organic matter without causing agglomeration. Hydratable materials require at least 600°C for 3 hours. 6.3 Cool the sample in a desiccator with magnesium perchlorate before measurement. 7. Measurement Procedure 7.1 Calibrate the densitometer with a standard volume according to the manual. 7.2 Weigh the sample to the nearest 10mg after placing it in the sample cup. Ensure temperature difference is less than 2°C. 7.3 Place the sample in the densitometer chamber, clean with dry helium, and ensure pressure does not exceed 13.8 PSI. 7.4 Measure the sample volume using the instrument's standard procedure, allowing 60 seconds for temperature equilibrium. 7.5 Repeat measurements until two consecutive values differ by less than 0.05 cm³; take the average. 8. Calculation 8.1 True density is calculated using S = W/V, where S is density (g/cm³), W is mass (g), and V is volume (cm³). 9. Reporting 9.2 For three samples, if the difference is less than 0.01, report the average to two decimal places. 10. Precision and Accuracy 10.1 Interlaboratory tests were conducted on granular alumina and MULCOA 47. Results showed repeatability and reproducibility values, with allowable error calculated as standard deviation divided by 2.8. 10.2 No significant deviation was found due to lack of reference materials. 11. Keywords Gas pycnometer, hydrated materials, refractory materials, true specific gravity.

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